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Industrial Design · Medical Device

Hybrid Retractor

A hybrid surgical system that lets surgeons switch seamlessly between laparoscopic and open procedures — one instrument that eliminates the tool swap, the sterile-field break, and the wasted minutes mid-operation.

Hybrid Retractor
Role
Lead Industrial Designer
Timeline
16 Weeks
Discipline
ID · CAD · Concept Design
Context
Senior studio, College for Creative Studies · for Henry Ford Health
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01

The Challenge

When a laparoscopic procedure has to convert to open surgery, the team stops to swap instruments, breaks the sterile field and loses minutes mid-operation. Laparoscopic retractors aren't built for open work, and open retractors can't pass through small ports. The challenge: one instrument that does both.

The Challenge
02

Research & Requirements

Shadowed OR procedures and interviewed surgeons to catalog the dexterity, force, and access requirements of both laparoscopic and open retraction. Defined the mechanical and ergonomic performance envelope.

Research & Requirements
Research & Requirements
03

Mechanical Design

Developed an articulating retractor with hybrid rigid-flexible construction: compact enough to work through small ports, with the stability and range of motion to keep retracting once the procedure opens up.

Mechanical Design
Mechanical Design
04

Surgeon Feedback & Refinement

Reviewed the concept with general surgeon and surgical oncologist Dr. Madhu Prasad, whose direct feedback shaped the refinements to the final design.

Surgeon Feedback & Refinement
Surgeon Feedback & Refinement
05

Outcome

A surgeon-reviewed design concept for one instrument that retracts through minimally invasive ports and carries on through an open procedure, without the tool swap or the sterile-field break.

Outcome
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