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Product Design · Medical Device

CathNav

A multi-component surgical navigation system bridging digital planning, physical hardware, and real-time mobile guidance — designed across a three-month sprint to evaluate a novel approach to bedside EVD placement and support a patentability assessment.

CathNav
Role
Product Designer
Timeline
3 Months
Discipline
Product Design · System Design · Mobile · Medical Device
Context
Henry Ford Health · Neurosurgery / Critical Care
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01

The Challenge

External ventricular drain placement demands precise targeting within the brain — errors can damage healthy tissue and cause serious, irreversible complications. Existing bedside methods relied on anatomical landmarks such as Kocher's point and surgeon experience, with minimal image guidance. The opportunity was to design a system that made CT imaging clinically actionable at the bedside — and to evaluate whether that system had sufficient novelty to support a patentability assessment and early-stage investor conversations.

Source: EVD complications review (NIH / PMC)

Hemorrhage and misplacement

Catheter insertion carries a 10–40% risk of hemorrhage or misplacement along the tract. Rapid overdrainage can also cause a subdural hematoma.

Infection

Meningitis and ventriculitis risk ranges from 0% to 22%, roughly 8–10 per 1,000 drainage days, and rises with longer drainage (especially past 7 days), catheter changes and system breaks.

Blockage

Debris, blood clots or kinked tubing can stop CSF drainage and spike intracranial pressure.

Drainage level and transport

The drain must stay level with the tragus. Bed position changes and transport lapses, like an unclamped drain or lost head-of-bed elevation, cause over- or under-drainage and accidental dislodgement.

The Challenge
Landmark-based placement: Kocher's point and the trajectory are judged by eye in three planes
Landmark-based placementKocher's point and the trajectory are judged by eye in three planes
02

Storyboard

One EVD placement, from guesswork to guided, across the five phases CathNav was designed around.

  1. The problem

    Placed by feel

    Bedside EVD placement relied on anatomical landmarks and surgeon experience, with minimal image guidance. A missed target can damage healthy brain tissue.

  2. Phase 01

    Plan on the CT

    The surgeon imports the patient's CT, measures skull thickness, selects the catheter path and compensates for midline shift.

  3. Phase 02

    Register with the Smart Mat

    At the bedside, the Smart Mat registers the patient's position so the plan can be mapped onto their real anatomy.

  4. Phase 03

    Fuse the scan to the patient

    CT-to-anatomy spatial fusion lines the scan up with the patient's head, so the planned path matches where the patient actually is.

  5. Phase 04

    Position the guide

    The sterile cath guide is set to the planned entry point and trajectory before anything is inserted.

  6. Phase 05

    Navigate live

    A phone mounted at the bedside shows the catheter's progress against the planned path in real time during placement.

03

System Design & User Flow

Designed a five-phase clinical user flow connecting digital and physical touchpoints: CT-based digital procedure planning, Smart Mat patient registration at the bedside, CT-to-anatomy spatial fusion, sterile cath guide positioning, and live catheter navigation on a mounted mobile device. Each phase was designed to unlock sequentially — maintaining clinical focus and reducing cognitive load during a high-stakes procedure.

System Design & User Flow
04

Prototype Design & Wireframes

Wireframed and prototyped the system's mobile-first interaction model across the full procedure — CT import and digital planning (skull thickness measurement, catheter path selection, midline shift compensation), Smart Mat-based spatial registration, and live mobile navigation during placement. Every interface decision balanced clinical precision with usability under sterile, high-pressure conditions. Hardware and software touchpoints were designed together to evaluate the full system before any manufacturing investment.

05

Cath Guide: Form & Interaction

The handheld cath guide holds the catheter on the planned path while the phone tracks it. Sketches explored a pen grip that sits low in the hand for fine control at the entry point, then 3D models resolved the index-finger wheel and the catheter path through the body.

Pen grip

A slim, sculpted body held like a pen, so the hand rests close to the entry point for fine angle control.

Index-finger wheel

A wheel set into the body, like a mouse wheel, advances the catheter in small, controlled steps.

Depth on the device

Early concepts put a small depth readout between advance and retract arrows, right where the eye already is.

Straight-through path

The catheter and stylet pass straight through the guide, keeping the tip on the planned trajectory.

06

Outcome

A fully articulated proof of system covering hardware, software, and procedural user flow, with the technical depth needed to assess the novel contributions of Smart Mat registration, CT-to-anatomy spatial fusion, and integrated cath guide navigation. It formed the basis for a formal patentability evaluation and early-stage investor conversations. Here is that system redesigned for 2026 as a working prototype: one guided flow, a light, high-contrast UI built for the bedside with true-to-life CT imaging, and actions that stay locked until it's safe to continue. Click through a full placement, from case setup to marking the catheter placed.

CathNavNew case

Set up the case

Confirm the patient, scan and guide, then finish bedside prep.

DPDemo PatientMRN •••• 4735 · Bed 12
CT head, non-contrastToday 06:42 · 128 slices✓ Loaded
Cath guidePaired · Battery 86%✓ Ready

Bedside prep2/3 done

Finish bedside prep to unlock planning
RLW 80 L 401 cm Axial · 85 / 128
Skull7.4 mm
Path length62.0 mm
Midline shift3.1 mm
✓ Target set✓ Entry set

Find the Smart Mat

Hold the phone steady above the patient's head until all four markers lock.

Markers locked0 / 4
CT overlay
Fit quality✓ Good
Surface match error 1.4 mm
Tilt slightly posterior
Off planned angle2.1°
Entry point✓ On mark
Drag the dot inside the ring to lock
Distance to target
62.0 mm
✓ On path
RLW 80 L 40 Live · tip tracked
Depth0.0 / 62.0 mm
Deviation0.6 mm

Catheter placed

Placement is logged to the case with the plan, fusion and live track.

Final depth62.0 mm
Deviation0.6 mm

Try the prototype

  1. Set up the case
  2. Plan the path
  3. Register on the Smart Mat
  4. Check the fusion
  5. Position the guide
  6. Navigate to target

2026 redesign concept of the CathNav app. All values are illustrative.

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